Industry pain points:
1. High labor costs: machinery heavy industry products usually require a large number of human operations, including heavy equipment operation and maintenance, as well as product assembly, commissioning and other work. High labor costs will directly increase production costs and reduce the competitiveness of enterprises. Safety risks: The production process of machinery heavy industry products involves large equipment and heavy materials, and there are certain safety risks in the operation process, such as the possibility of accidental injuries and accidents.
2. Low production efficiency: the traditional production mode is often low efficiency, the operation process is cumbersome and complex, and it is prone to low production efficiency, resulting in prolonged production cycle and low capacity utilization.
3. Complex production process: the production process of machinery heavy industry products is usually more complex, the need for multiple processes and processing, traditional manual operation is difficult to ensure the accuracy and consistency of the production process.
4. Quality fluctuations: traditional production methods are susceptible to human factors, product quality is difficult to ensure stability, prone to large quality fluctuations, affecting the market competitiveness of products.
5. Customization demand is difficult to meet: with the diversification of market demand, the demand for customization of machinery heavy industry products is getting higher and higher, and traditional production methods are difficult to meet the needs of customers.
6. High maintenance and maintenance costs: the traditional production mode requires a lot of manpower to carry out equipment maintenance and maintenance work, high maintenance costs, and prone to production stagnation caused by equipment failure.
Solution:
1. Adapt to complex processes: heavy machinery industry production process usually involves complex processes and large parts processing, automation equipment needs to be able to adapt to diverse process needs.
2. Large-scale, heavy: heavy machinery industry production equipment is usually large and heavy, automation equipment needs to have sufficient carrying capacity and stability to ensure the safety and stability of the production process.
3. High-precision requirements: Because heavy machinery products have higher requirements for parts size and processing accuracy, automation equipment needs to have high-precision processing capabilities to ensure the stability and consistency of product quality.
4. Diversified products: the heavy machinery industry involves a variety of types of products, including excavators, loaders, bulldozers, etc., automation equipment needs to have a certain flexibility to adapt to the production needs of different types of products.
5. High safety requirements: there are certain security risks in the production process of heavy machinery, automation equipment needs to have a high degree of security, including protective devices, safety monitoring systems, etc., to prevent accidents.
6. High efficiency and large capacity: heavy machinery products are usually in large demand, automation equipment needs to have the characteristics of high efficiency and large capacity to meet the rapid changes in market demand and capacity requirements.
7. Intelligent control: automation equipment needs to be equipped with intelligent control system, which can realize intelligent monitoring and regulation of the production process, improve production efficiency and product quality, and reduce production costs.
